IMCAR Tank Roller Station 1 Vertical Tank & Vessel Shell Production System, 2012

POWERED COIL HOLDER 15 or 25 TONS
• Welded solid steel structure mounted on solid steel frame
• No foundation required
• 2 hydraulically powered steel support arms for easy coil containment
• 4 easily adjustable urethane rollers with tilting capability mounted on containment arm
• Variable Hydraulic Pressure Control of coil containment arm for varying material thickness
and coil size
• Independent control console
• Coil spool holders with stainless steel cover to avoid contamination ofmaterial
• Motorized Coil Rotation CW/CCW via hydraulic motor and oil bath speed reductionunit
• De-Coiler Main Drive Gear/Bearing Assembly designed for heavy duty loading
• Maximum Coil Load Capacity 15 or 25 tons
• Maximum Coil Height 6’ (2000 mm)
• Maximum thickness 1/4” (6 mm)
• Hydraulic case integrated in the structure of bending machine
• Hydraulic valves for all movements
• Thermostat controlled hydraulic cooling system
• Mobile wireless control pendant for plate bending machine
• Modular Base coil holder, easily attached/detached from Vertical Roll
SWING INSERT PLATE FOR COIL FEEDING
• Hydraulic Operation (2 Articulations)
• Wireless remote control
• Mounted to Independent Steel Beam Column, Detachable
• Contact rollers in non-marring anti-contamination material
VERTICAL PLATE BENDING MACHINE MODEL TSIHV or SIHRV 6’ x 1/4”
• Welded solid steel structure mounted on solid steel frame
• Hydraulic case integrated in structure
• Hydraulic capacity 52.75 gallons (200 liters)
• Vickers hydraulic valves for all movements
• Predisposed for thermostat controlled hydraulic cooling system (option)
• Useful roll length 6’
• Rotation of rolls via hydraulic motor & gearbox
• Variable speed rotation via hydraulic manual valve
• Bending rolls positioned via hydro-mechanical movement
• 2 LED digital readouts
• Independent wireless control desk for rotation, roll position & de-coiler
• Protective hook systems for transport
• Urethane covered rolls
Technical Data:
Diameter of rolls 9”
Total power 10.5 HP
Speed rotation 3-15 FPM
Maximum Bending capacity from Coil with Stainless Steel:
Useful
Length
Bending
Thickness
Minimum
Internal
Diameter
6’ 1/4” 7’
6’ 3/16” 6’
5’ 5/16” 8’
The minimum diameters depend on the thickness and elasticity of the material used.
The configuration of the machine will obtain a minimum diameter of 5’.
IDLE RING SUPPORT (NON-MOTORIZED)
• Min. diameter 5’ (depending on material thickness)
• Maximum diameter 15’6” or 21’6” (unless table extended or otherwise specified)
• 15 beams in IPE steel
• Full walking surface
• 2 steps up to table level
• Central rail for vertical welding machine
• Predisposed for vertical cutting
• 12 idle trolleys in anti-contamination material
MOTORIZED TROLLEY
• 2 Motorized sliding trolleys made of anti-contamination material
• Double rolls to align the shell during spot welding
• 2 polyurethane rolls for rotation of shell
• Pneumatic clamping of material
• Independent wireless control desk
• Electronic positioning for varying shell diameters
PLASMA CUTTING MACHINE CLOSED
• Useful vertical stroke 6’
• On rails for easy adjustment for varying diameters
• Cutting speed (torch holder) variable
• Pneumatic torch approach
• Pneumatic torch control system for constant distance control during cutting
• Pneumatic system for material clamping and alignment
• Angle adjustment of cutting torch for various angles
• Balancing cutting column
• Control desk integrated in the electrical case
• Electric motor .5 HP
• System for easy clean-up and maintenance of parts
• Plasma cutting generator optional (Hypertherm PowerMax 85)
VERTICAL WELDING MACHINE
• Vertical working height 6’
• Maximum thickness 3/8”
• Pneumatic clamps via independent pneumatic pistons for each device
• Length of clamping device 5”
• 28 Clamping device mechanisms
• Copper bar with protection gas
• Vertical displacement of copper bar for easy shellremoval
• Cooling system for copper backing system
• Pneumatic movement of welding torch
• Variable speed up/down of welding torch with potentiometer and digital
readouts for speed setting
• Fine tune adjustment in both horizontal and vertical planes
• Balancing for welding on tilt
• Rail movement for easy adjustment to various diameters
• Total power 3 HP
• Control desk integrated in electrical case
• Welding package optional (Fronius TPS/i package for IMCAR Vertical Welding
Machine)