Cut-Width | 10' | 3,048 mm |
Cut-Length | 20' | 6,096 mm |
Plasma Power | 400 A | 400 a |
# Plasma Torches | 2 | 2 |
Model HG30-10 Precision Gantry Shape Cutting Machine
Approximate Cut Area ~ 10' by 20'
MODEL PG30 MACHINE GANTRY
PC-BASED CONTROLLER
15" TFT Color Liquid Crystal Display with Industrial Touch Screen
Microsoft® Windows® XP Embedded Operating System
Solid State 40GB Hard Drive (SSD), 1GB DDR3 RAM
Intel Dual Core Pentium M CPU (2.26 GHz)
(4) Front-Panel USB Ports
Fiber Optic (SERCOS) Interface to Amplifiers & I/O Module
Plasma & Oxy-Fuel Process Control
Graphic Cut Path Display with Zoom
Graphic Plate Alignment
Create/Edit Programs (MDI)
Program Scaling, Mirror Imaging, & Rotation
Row & Column Nesting (Single-Part)
Job Interrupt & Cut-Loss Recovery
Operator-Defined Shape Library
DXF/DWG Code Conversion
Network Connection Capability (Additional Hardware Necessary)
Operation Manual, Printed in English
OPERATOR'S CONSOLE
Manual Gas & Plasma Control of up to (6) Stations
Speed Adjustment Potentiometer
Emergency Stop Switch
Water/Downdraft Table Controls (If Equipped)
Plasma Power Supply On/Off (If Equipped)
OPERATOR'S STATION (Specify Right or Left, Angled or Straight)
MACHINE INPUT/OUTPUT CABINET
I/O Module Fiber-Optically Linked to CNC for Noise Immunity and Fast Response
Designed for Future Expansion Capabilities for Fast Response to Changing Needs
AC BRUSHLESS SERVO DRIVE SYSTEM
High Precision Bosch®/Rexroth® AC-Brushless Servo Drive System with SERCOS Interface
Low-Backlash, Precision Planetary Gear Reducer (Direct Coupled to Motor)
600 IPM Traverse Speed (Standard), 1000 IPM Upon Request
DUAL LINEAR WAYS ON CROSS AXIS WITH HELICAL DRIVE RACK & PROTECTIVE BELLOWS
HEAT-SHIELD FOR ADDED BEAM AND DECK PROTECTION
HEAVY-DUTY CARRIAGE & ENCLOSED POWER TRACK
RAIL & WHEEL SCRAPERS WITH AIR BLAST NOZZLE AT FOUR LOCATIONS
AIR MANIFOLD & FILTER / REGULATOR
MACHINE POWER DISCONNECT / TRANSFORMER - 480 VAC, 3 PHASE
1 EA. ALLtra Model PG30-10 Cutting Machine per Above Specifications 110,000.00
Rail Centers (13' 3"), Maximum Water/Down Draft Table Width (11' 8")
Machine Width (17' 8"), Overall Width with 3' Safety Aisle (23' 8")
FLOOR MOUNT DRIVE RAILS (30' 0" Rail - 20' 11" Machine Travel)
Includes: Drive Rack, Floor Leveler Pads, Floor Shims (1 Set), and Anchor Bolts
2 PR. 12' 0" Machined Railroad Rail includes Bi-directional Rail Leveling Pads 9,900.00
1 PR. 6' 0" Machined Railroad Rail includes Bi-directional Rail Leveling Pads 2,650.00
Customer to Supply Additional Floor Shims for Floor Level Variance Greater Than 1"
2 HG30-10DTR Proposal # 144035
ALLtra Corporation
POWER TRACK
1 EA. IGUS® Composite Power Track for Rail Axis 3,500.00
Provision for Plasma and Oxy-Fuel Hoses/Cables
Includes Painted Metal Channel with Mounting Hardware
Customer to Supply Support System if Mounted Overhead
TUCKED RAIL
2 EA. Helps Protect Drive Rails when Loading Table with Fork Lift 7,000.00
(Please Specify Right-Side, Left-Side, or Both (Double Price))
PLASMA CUTTING SYSTEM
1 EA. Hypertherm® HPR260XD Plasma System with Automatic Gas Console 52,715.00
System Features Patented Hypertherm TrueHole® Cutting Technology
30 Amp to 260 Amp Cut Capacity, 7 Amp to 18 Amp Marking Capacity
26 GAUGE (0.0179") to 1.5" Mild Steel - Virtually Dross Free Cutting Capacity
1.50" Mild Steel - Production Pierce Capacity
2.50" Mild Steel - Maximum Cutting Capacity (Edge Start)
1.25" Stainless Steel - Production Pierce Capacity
2" Stainless Steel - Maximum Cutting Capacity (Edge Start)
1.00" Aluminum - Production Pierce Capacity
2" Aluminum - Maximum Cutting Capacity (Edge Start)
Requires 480 VAC, Three-Phase, 62 FLA (High In-Rush)
HPR260XD HyPerformance Plasma
Thickness Material Amps Travel Speed (IPM) Estimated
1/4" MS 260 250 67% Speed Increase over HPR130XD
3/8" MS 260 180 64% Speed Increase over HPR130XD
1/2" MS 260 145 81% Speed Increase over HPR130XD
5/8" MS 260 115 92% Speed Increase over HPR130XD
3/4" MS 260 90 100% Speed Increase over HPR130XD
1" MS 260 65 225% Speed Increase over HPR130XD
1-1/4" MS 260 45 200% Speed Increase over HPR130XD
1-1/2" MS 260 35 250% Speed Increase over HPR130XD
1-3/4" MS 260 22
2" MS 260 15
2-1/4" MS 260 12
2-1/2" MS 260 8
AUTOMATIC PLASMA HEIGHT CONTROL
1 EA. Includes: 12,125.00
Enclosed Linear Way Slide
Remote Voltage Control at Operators Console
Torch Clamp & Cable Set
Quick Stop Safety Switch (Collision Sensor)
CONSUMABLE START-UP KIT
1 EA. Includes a Spare Quick Change Torch Head and $1,000.00 Worth 1,500.00
of Consumables for Cutting Mild Steel, Stainless Steel, and Aluminum.
Consumables Included may be Modified to Fit Material Type (MS, SS, AL)
3 HG30-10DTR Proposal # 144035
ALLtra Corporation
COMPRESSED AIR BOOSTER PUMP
1 EA. Compresses Incoming Air Pressure (Up to 2:1) for Plasma System 2,000.00
Includes: Booster Pump, Water Separator, Filter & Regulator
Highly Suggested with Hypertherm HPRXD Plasma System
COMPRESSED AIR REFRIGERATED DRYER
1 EA. Cycling Refrigerated Dryer Conserves Energy During Low Demand, 2,575.00
Maintenance-Free Separating System, Automatic Condensate Drain
Flow Rate at 100 psig ~ 20 scfm
Price Includes Particulate Filter & Oil Removal Filter
OXY-FUEL TORCH IGNITERS
1 EA. Ignites Oxyfuel Torch by Producing a Spark from the Tip to the Material 500.00
OXY-FUEL STATION
1 EA. Includes: 4,250.00
Heavy-Duty, Motorized Torch Lifter
Torch Holder and Splash Shields
Torch (Please Specify Brand, Fuel Gas Type and Pressure)
Gas Hose and Check Valves
Gas Solenoids for Individual Station Selections
GAS REGULATOR PANEL
1 EA. Heavy-Duty Regulator Station for Oxyfuel Torches 4,850.00
Maximum of 6 Oxy-Fuel Torches - 8" Capacity
Adjustable Pierce Rate for Ease-on Oxygen Cutting
Digital Pressure & Pierce Ramp Speeds, with Remote Setting at Console
Oxygen Manifold Dump Solenoid at the end of cut
High/Low Preheat Function
NETWORK COMMUNICATIONS HARDWARE (Select One Method)
1 EA. Fiber Optic Cable (300') With Adapter Cards at Controller and Computer.
(Customer to Install Cable Provide
-or1 EA. Wireless Network Connection (300' Range) -
(Includes Wireless Card and Access Point)
MACHINE BATTERY BACK-UP & LINE CONDITIONER
1 EA. Conditions 120 VAC Line Power to Controller and Other Sensitive Components
to Protect Against Damage Caused by Voltage Spikes. The Battery Back-up Allows
for the Safe Shutdown of the System in the Event of a Power Failure.
Battery Back-up Does Not Allow Machine Motion During Power Failure.
LASER POINTER
1 EA Used by the Machine Operator to Locate the Torch Position During
Alignment, Turns On With Station Enable and Off With Cut Start
4 HG30-10DTR Proposal # 144035
ALLtra Corporation
MACHINE STATUS LIGHT BAR
1 EA. Indicates Current Machine Status from a Distance by Illuminating Different
Colored Lights ~ Green (Cutting), Yellow (Idle), or Red (Emergency Stop)
SAFETY CABLES
1 EA. Cable-Actuated Emergency Stop System Installed on Either or Both Sides
of the Machine, Over the Work Table. Machine Stops if it Encounters an
Obstruction (i.e., Person, Lifting Magnet, Pallet, Parts, etc.)
WATER TABLE (DTR)
1 EA. ALLtra Zoned Water Table 28,000.00
12' 8" Wide x 20' 6" Long, Nominal Cut Capacity -12' 10" x 20' 10"
Manual Water Level Control from Table End
Local/Remote Water Level Control from Table End or Operator's Console
Removable Slag Pallets for Easier Cleaning
Support Slats (1/4" by 4") on 4" Centers
26" Cutting Height (Top of Slats to Floor)
PLASMA CUTTING SYSTEM - UPGRADE (CUT CAPACITY & SPEED)
1 EA. Hypertherm® HPR400XD Plasma System with Automatic Gas Console 68,570.00
System Features Patented Hypertherm True Hole® Cutting Technology
30 Amp to 400 Amp Cut Capacity, 7 Amp to 18 Amp Marking Capacity
26 GAUGE (0.0179") to 1.5" Mild Steel - Virtually Dross Free Cutting Capacity
2.00" Mild Steel - Production Pierce Capacity
3.20" Mild Steel - Maximum Cutting Capacity (Edge Start)
1.75" Stainless Steel - Production Pierce Capacity
3.20" Stainless Steel - Maximum Cutting Capacity (Edge Start)
1.50" Aluminum - Production Pierce Capacity
3.20" Aluminum - Maximum Cutting Capacity (Edge Start)
Requires 480 VAC, Three-Phase, 110 FLA (High In-Rush)
HPR400XD HyPerformance Plasma
Thickness Material Amps Travel Speed (IPM) Estimated
1/4" MS 260 250
3/8" MS 260 180
1/2" MS 400 170 17% Speed Increase over HPR260XD
5/8" MS 400 150 30% Speed Increase over HPR260XD
3/4" MS 400 115 28% Speed Increase over HPR260XD
1" MS 400 85 31% Speed Increase over HPR260XD
1-1/4" MS 400 65 44% Speed Increase over HPR260XD
1-1/2" MS 400 48 37% Speed Increase over HPR260XD
1-3/4" MS 400 40 82% Speed Increase over HPR260XD
2" MS 400 30 100% Speed Increase over HPR260XD
2-1/4" MS 400 25 108% Speed Increase over HPR260XD
2-1/2" MS 400 20 150% Speed Increase over HPR260XD
3" MS 400 10
CONSUMABLE START-UP KIT
1 EA. Consumable Tool Kit (Removal Tool, Spanner Wrench, etc.)
1 EA. Electrode Pit Depth Gauge
1 EA. Quick-Disconnect Torch Head
1 EA. Mild Steel Consumables
1 EA. SS/AL Consumable
Additional Plasma Station
AUTOMATIC PLASMA HEIGHT CONTROL
1 EA. Includes:
Enclosed Linear Way Slide
Remote Voltage Control at Operators Console
Torch Clamp & Cable Set
Quick Stop Safety Switch (Collision Sensor
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